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Description of Individual Course Units
| Course Unit Code | Course Unit Title | Type of Course Unit | Year of Study | Semester | Number of ECTS Credits |
|---|---|---|---|---|---|
| 2603001152025 | BASIC MANUFACTURING PROCESSES | 1 | 1 | 4,00 |
Level of Course Unit
Önlisans
Language of Instruction
Turkish
Objectives of the Course
It is aimed to give the student the competencies of basic manufacturing processes using hand tools, drills, lathes, milling machines and grinding machines.
Name of Lecturer(s)
Learning Outcomes
| 1 | Ability to use professional theoretical knowledge for practice |
| 2 | Ability to perform basic measurement and control operations |
| 3 | Ability to perform basic leveling operations knowledge and skills , |
| 4 | Ability to reamer, die, tapping operations, |
| 5 | To be able to perform basic turning knowledge and skills on universal lathes |
| 6 | To be able to perform basic turning knowledge and skills on universal lathes... |
Mode of Delivery
Face to Face
Prerequisities and Co-Requisities
None
Recommended Optional Programme Components
None
Content of the Course
File, cutter types, measuring, control and marking tools, cutting principles and types, material-appropriate cutting tools, free-standing grinding stone benches, drill sharpening, drill types, drill point angles, material properties of parts to be drilled, drilling sequence, cycle Calculus., Reamer, guide, die types, screw combs, guide and thread and screw opening process sequence. Lathe types, parts, turning types, chucks, bearings, cutting tools. Turning pens, varieties, center drill, number of speed progress calculations, face and cylindrical turning process sequence, channel pen types, angles, sharpening, measuring tools, Conical turning methods, taper measuring gauges., Drill types, principles of step hole drilling, knurling types, screw types, gauges, screw pen types, blind hole screwing, number of mouths in screws, Machine reamer types, reaming techniques in lathe, workpiece reamer coaxial fastening technique, Milling machines, surface milling cutters, pocket knife fasteners, depth of sawdust and feed rate calculations, milling directions, parallel coupling of the workpiece, groove and pocket milling cutter types, groove milling safety precautions.
Weekly Detailed Course Contents
| Week | Subjects (Theoretical) | Laboratuvar | Teaching Methods | Preparatory |
|---|---|---|---|---|
| 1 | Filing, Marking, Cutting | -Practical lessons - Workshop applications | ||
| 2 | Filing, Marking, Cutting | -Practical lessons - Workshop applications | ||
| 3 | Hole Drilling, Drill Sharpening | -Practical lessons - Workshop applications | ||
| 4 | Reaming, Tapping, Threading | -Practical lessons - Workshop applications | ||
| 5 | Reaming, Tapping, Threading | -Practical lessons - Workshop applications | ||
| 6 | Measuring Control Tools (Caliper, Micrometer, Comparator, Gauges) | -Practical lessons - Workshop applications | ||
| 7 | Measuring Control Tools (Caliper, Micrometer, Comparator, Gauges) | -Practical lessons - Workshop applications | ||
| 8 | Midterm | |||
| 9 | Lathes, Connecting Workpieces | |||
| 10 | Sharpening and Connecting Cutters, Turning Operations | |||
| 11 | Sharpening and Connecting Cutters, Turning Operations | -Practical lessons - Workshop applications | ||
| 12 | Milling machines, Universal milling machine and parts | -Practical lessons - Workshop applications | ||
| 13 | Cutters and Clamping, Plane Surface Milling, Inclined Face Milling, Slot-Pocket Milling | -Practical lessons - Workshop applications | ||
| 14 | Cutters and Clamping, Plane Surface Milling, Inclined Face Milling, Slot-Pocket Milling | -Practical lessons - Workshop applications | ||
| 15 | Planing, Treating Machines, Planing Process General Repetition | -Practical lessons - Workshop applications | ||
| 16 | Final |
Text Book / Material / Recommended Resources
• Lecturer's notes • Degarmo Paul, Black Temple, Kosher Ronald (1988), İmalat İşlemleri ve Malzemeleri, USA, Macmillan Inc. • Özcan Şefik, Bulut Halil (1993), Atelye ve Teknoloji Meslek Bilgisi 1-2-3, Ankara • Timings R.L., (1992), İmalat Teknolojisi, Cilt 1-2-3 • Özkara Hamdi, Tesviyecilik Atölye ve Teknoloji 1-2-3, Metal Meslek Bilgisi, MEB Ders Araçları: Torna Tezgahı, Freze Tezgahı, Matkap Tezgahı, Zımpara Taşı Tezgahı, Takım ve araç-gereçleri.
Planned Learning Activities and Teaching Methods
Assessment Methods and Criteria
| Term (or Year) Learning Activities | Quantity | Weight |
|---|---|---|
| Midterm Examination | 1 | 100 |
| Total | 100 | |
| End Of Term (or Year) Learning Activities | Quantity | Weight |
| Final Examination | 1 | 100 |
| Total | 100 | |
| Term (or Year) Learning Activities | 40 | |
| End Of Term (or Year) Learning Activities | 60 | |
Work Pacement(s)
None
Workload Calculation
| Activities | Number | Time (hours) | Total Work Load (hours) |
|---|---|---|---|
| Midterm Examination | 1 | 1 | 1 |
| Final Examination | 1 | 1 | 1 |
| Practice | 14 | 2 | 28 |
| Laboratory | 14 | 2 | 28 |
| Problem Solving | 5 | 2 | 10 |
| Discussion | 2 | 2 | 4 |
| Field Trip | 2 | 5 | 10 |
| Individual Study for Mid term Examination | 2 | 15 | 30 |
| Individual Study for Final Examination | 1 | 10 | 10 |
| Homework | 2 | 2 | 4 |
| Total Work Load (hours) | 126 | ||
Contribution of Learning Outcomes to Programme Outcomes
| PO 1 | PO 2 | PO 3 | PO 4 | PO 5 | PO 6 | PO 7 | PO 8 | PO 9 | PO 10 | PO 11 | PO 12 | PO 13 | PO 14 | PO 15 | PO 16 | PO 17 | PO 18 | PO 19 | |
| LO 1 | 1 | 5 | 1 | 1 | 1 | 5 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| LO 2 | 1 | 5 | 1 | 1 | 1 | 5 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| LO 3 | 1 | 5 | 1 | 1 | 1 | 5 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| LO 4 | 1 | 5 | 1 | 1 | 1 | 5 | 3 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| LO 5 | 1 | 5 | 1 | 1 | 1 | 5 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| LO 6 | 1 | 5 | 1 | 1 | 1 | 5 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
* Contribution Level: 1 Very low 2 Low 3 Medium 4 High 5 Very High